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Evidence Guide: PMBPROD340 - Cure heavy off-the-road tyre repairs

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

PMBPROD340 - Cure heavy off-the-road tyre repairs

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare for job

  1. Select required curing equipment
  2. Move tyre into suitable position for curing
  3. Secure tyre ready for curing
  4. Determine cure conditions required from injury dimensions, rubber compounds and equipment selected
  5. Select curing equipment components to suit repairs to be cured
  6. Check and wear required personal protective equipment (PPE)
Select required curing equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Move tyre into suitable position for curing

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Secure tyre ready for curing

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Determine cure conditions required from injury dimensions, rubber compounds and equipment selected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select curing equipment components to suit repairs to be cured

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check and wear required personal protective equipment (PPE)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set up pressure curing system to procedures

  1. Place and secure packing
  2. Position curing system components and secure
  3. Apply pressure appropriate to the system being used
  4. Check curing system is ready for the curing process
Place and secure packing

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Position curing system components and secure

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Apply pressure appropriate to the system being used

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check curing system is ready for the curing process

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cure repair to procedures

  1. Set temperature required for curing
  2. Monitor heat and pressure over the whole curing cycle and make adjustments if required
Set temperature required for curing

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor heat and pressure over the whole curing cycle and make adjustments if required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete repair

  1. Check heat and pressure cure cycle has completed
  2. Remove curing system
  3. Remove packing and any other ancillary materials used
  4. Inspect repair to ensure that it meets the standard
  5. Complete any required paperwork
Check heat and pressure cure cycle has completed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove curing system

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove packing and any other ancillary materials used

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspect repair to ensure that it meets the standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete any required paperwork

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Anticipate and solve problems

  1. Recognise a problem or a potential problem
  2. Determine problems needing priority action
  3. Refer problems outside area of responsibility to appropriate person, with possible causes
  4. Seek information and assistance as required to solve problems
  5. Solve problems within area of responsibility
  6. Follow through items initiated until final resolution has occurred
Recognise a problem or a potential problem

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Determine problems needing priority action

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Refer problems outside area of responsibility to appropriate person, with possible causes

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Seek information and assistance as required to solve problems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Solve problems within area of responsibility

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Follow through items initiated until final resolution has occurred

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Prepare for job

1.1

Select required curing equipment

1.2

Move tyre into suitable position for curing

1.3

Secure tyre ready for curing

1.4

Determine cure conditions required from injury dimensions, rubber compounds and equipment selected

1.5

Select curing equipment components to suit repairs to be cured

1.6

Check and wear required personal protective equipment (PPE)

2

Set up pressure curing system to procedures

2.1

Place and secure packing

2.2

Position curing system components and secure

2.3

Apply pressure appropriate to the system being used

2.4

Check curing system is ready for the curing process

3

Cure repair to procedures

3.1

Set temperature required for curing

3.2

Monitor heat and pressure over the whole curing cycle and make adjustments if required

4

Complete repair

4.1

Check heat and pressure cure cycle has completed

4.2

Remove curing system

4.3

Remove packing and any other ancillary materials used

4.4

Inspect repair to ensure that it meets the standard

4.5

Complete any required paperwork

5

Anticipate and solve problems

5.1

Recognise a problem or a potential problem

5.2

Determine problems needing priority action

5.3

Refer problems outside area of responsibility to appropriate person, with possible causes

5.4

Seek information and assistance as required to solve problems

5.5

Solve problems within area of responsibility

5.6

Follow through items initiated until final resolution has occurred

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Prepare for job

1.1

Select required curing equipment

1.2

Move tyre into suitable position for curing

1.3

Secure tyre ready for curing

1.4

Determine cure conditions required from injury dimensions, rubber compounds and equipment selected

1.5

Select curing equipment components to suit repairs to be cured

1.6

Check and wear required personal protective equipment (PPE)

2

Set up pressure curing system to procedures

2.1

Place and secure packing

2.2

Position curing system components and secure

2.3

Apply pressure appropriate to the system being used

2.4

Check curing system is ready for the curing process

3

Cure repair to procedures

3.1

Set temperature required for curing

3.2

Monitor heat and pressure over the whole curing cycle and make adjustments if required

4

Complete repair

4.1

Check heat and pressure cure cycle has completed

4.2

Remove curing system

4.3

Remove packing and any other ancillary materials used

4.4

Inspect repair to ensure that it meets the standard

4.5

Complete any required paperwork

5

Anticipate and solve problems

5.1

Recognise a problem or a potential problem

5.2

Determine problems needing priority action

5.3

Refer problems outside area of responsibility to appropriate person, with possible causes

5.4

Seek information and assistance as required to solve problems

5.5

Solve problems within area of responsibility

5.6

Follow through items initiated until final resolution has occurred

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria and demonstrate the ability to:

read and interpret procedures, job specifications, material labels and safety data sheets (SDS)

select and prepare equipment, tools and materials to meet specifications

determine cure conditions

place, secure and remove packing and curing system components

operate and monitor cure cycle to specifications

identify hazards and apply relevant hazard controls

apply safety procedures

apply housekeeping procedures

apply waste management procedures

recognise early warning signs of equipment/processes needing attention or with potential problems

distinguish between causes of problems, including:

operational problems

instrument failure/malfunction

electrical failure/malfunction

mechanical failure/malfunction

wrong readings

materials properties

process variables

raw material variations/contamination

process abnormalities

procedural errors

recognise and prioritise problems requiring action

resolve routine and non-routine problems

communicate effectively with team/work group and supervisors

complete workplace records

do basic arithmetical manipulations, including additions, subtractions, divisions, fractions and percentages.

Must provide evidence that demonstrates knowledge relevant to their job sufficient to operate independently and to solve routine and non-routine problems, including knowledge of:

function and operating principles of pressure curing equipment, machine components and ancillary equipment

heavy off-the-road tyre construction

radial and bias ply construction

common methods for curing tyre repairs using pressure curing systems and the process steps

types and application of packing

methods of identifying lug/position identification

factors which may affect inspection output or product quality and appropriate remedies

routine and non-routine problems that may arise, the range of possible causes and appropriate actions

organisation procedures relevant to the work environment/job role

hierarchy of control

hazards that may arise in the job/work environment and:

their possible causes

potential consequences

appropriate risk controls.

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Regulatory framework

The latest version of all legislation, regulations, industry codes of practice and Australian/international standards, or the version specified by the local regulatory authority, must be used.

Applicable legislation, regulations, standards and codes of practice include:

health, safety and environmental (HSE) legislation, regulations and codes of practice relevant to the workplace, manual handling and hazardous materials

AS 4457.2-2008 Earth-moving machinery - Off-the-road wheels, rims and tyres - Maintenance and repair - Tyres or its replacement

other Australian/international standards relevant to the materials being used and products being made

any relevant licence and certification requirements.

All operations to which this unit applies are subject to stringent HSE requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and such requirements the legislative requirements take precedence.

Procedures

All operations must be performed in accordance with relevant procedures.

Procedures are written, verbal, visual, computer-based or in some other form, and include one or any combination of:

emergency procedures

work instructions

standard operating procedures (SOPs)

safe work method statements (SWMS)

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant.

Tools and equipment

Tools and equipment include:

pressure curing system, such as ‘Monarch’ (air bag) or ‘Thermopress’, and components

ancillary equipment that is integral to the process.

Additional tools and equipment will be selected as required from:

packing

mounts and stands

chocks

wall or floor mounted frames which may be manually, electrically or hydraulically operated

hoists/lifting equipment not requiring any special permits or licences

manual handling aids, such as hand carts and trolleys

relevant PPE.

Problems

Routine and non-routine problems must be resolved.

Non-routine problems must be resolved by applying operational knowledge to develop new solutions, either individually or in collaboration with relevant experts, to:

determine problems needing action

determine possible fault causes

develop solutions to problems which do not have a known solution

follow through items initiated until final resolution has occurred

report problems outside area of responsibility to designated person.

Non-routine problems are unexpected problems or variations of previous problems and include one or more of:

variations in quality

emergency situations

intermittent faults.

Operational knowledge includes one or more of:

procedures

training

technical information, such as journals and engineering specifications

remembered experience

relevant knowledge obtained from appropriate people.

Routine problems are predictable and have known solutions.